Design of a Low-Cost and Portable Occupational Health and Safety Monitoring System Based on Electronics Engineering


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Koçali K., Öztürk E.

16th International Congresses on Social, Humanities, Administrative, and Educational Sciences in a Changing World, Ürgenç, Uzbekistan, 11 - 13 June 2025, pp.1317-1319, (Summary Text)

Abstract

Occupational accidents and diseases pose serious health and safety risks, particularly for individuals working in high-risk sectors such as underground mining, construction, and heavy industry. To reduce and prevent these risks, an effective Occupational Health and Safety (OHS) system is essential. However, existing systems are often too costly, complex to install, and lack flexibility, making them difficult to implement widely in small and medium-sized enterprises. In this context, the proposed study introduces a low-cost, portable, modular OHS monitoring system based on the principles of electronics engineering and built upon a Wireless Sensor Network (WSN) architecture. The system is designed to detect three critical elements: a Hall Effect sensor and pressure sensors to detect whether the worker is wearing a safety helmet; piezoelectric sensors and load cells integrated into the foot area to detect the use of safety boots; and a triaxial MEMS accelerometer to monitor the worker’s mobility. Analog and digital data collected from these sensors are processed by a low-power, high-performance microcontroller (such as STM32 or Arduino Nano 33 IoT) and wirelessly transmitted to a central control unit using Wi-Fi modules. In the control unit, embedded system software analyzes the data in real time and presents it to the employer or OHS specialist through a user-friendly interface. Additionally, to enhance energy efficiency, the sensors operate on an event-driven basis—transmitting data only when specific conditions occur—thereby extending battery life. The system achieves over 95% accuracy in helmet and boot detection, while its motion tracking capabilities provide effective results for real-time work monitoring. Compared to traditional systems, this structure offers a cost-effective and sustainable engineering alternative. As the system is designed as an open-source platform in both hardware and software, it can be easily adapted to different sectors and applications. It can also be expanded with additional sensor modules—such as gas detectors (e.g., MQ-135), temperature-humidity sensors (DHT22), and volatile organic compound (VOC) monitors. Future work aims to enhance the system with cloud-based data analytics, risk scoring via machine learning algorithms, and the integration of emergency alert mechanisms. In conclusion, this study demonstrates that a low-cost, flexible, and highly applicable OHS monitoring system can be developed through electronics engineering-based approaches, thereby offering a significant contribution to the digitalization of occupational safety practices.